In current World, The filtration systems are very essential for modern Industrial and commercial applications where management of industrial waste and purification of water is required. The standards of environment and health are maintained with the help of filtration systems in different industries like food processing, chemical and manufacturing units.
With the introduction of Magnetic Technology in the Filtration systems has made them effective and innovative for the purpose of purification and contamination removal. The efficiency and precision of the magnetic filtration methods are higher than the conventional filtration methods in capturing the contamination and ferrous particles. The magnetic filtration technology does not require the disposable filter media and so it is cost effective, energy efficient and environment friendly.
Working Principle:
Magnetic Filtration system is very advanced method for ferromagnetic particles capture. The powerful magnets are used in magnetic filtration systems for capturing and attraction of ferromagnetic materials like iron, steel, and other alloys from the liquid (Fluid). The efficiencies of the Industrial processes are decreased with the magnetic contaminant present in the fluid flow and these can be improved by removing these magnetic contaminant particles.
The process of the filtration in the magnetic filtration system is divided in different phases. First phase is pre-filtration phase in which large sized non-magnetic particles are filtered. It makes the process of magnetic filtration more efficient.
After the pre-filtration, the liquid or slurry is passed through magnetic rods or grids where ferromagnetic particles are captured through the attraction of the magnetic field of the strong magnets. Then after capturing the magnetic materials , the system undergoes the process of self-cleaning which help to keep the system free from contamination and also maintenance cost of changing the filters is reduced.
Main Functions:
The valves,pumps and pipes are prevented from the damage and wear when the ferromagnetic materials are removed with the help of magnetic filter technology. The maintenance costs of the system are reduced and integrity is maintained with the filtration of ferromagnetic particles with the help of magnetic technology.
The process of the filtration is improved with this magnetic technology when the magnetic contaminations are removed. The cleanliness of the system is also improved and life span of the equipment or instruments are also improved.
For maintaining the durability and performance of the domestic and industrial machineries and equipment, the magnetic filtration systems are very reliable and efficient solutions.
Industrial Applications:
In Manufacturing Industries, magnetic filtration technology is generally used in machinery and automotive components for removing and capturing the particles during metalworking or machining operations. The operation becomes smoother and wear is reduced in the equipment with the magnetic filtration technology.
Chemical Industry (Contaminant Removal):
In the Chemical industries, where chemicals free of ferrous impurities are to be produced the magnetic filter technology provides an efficient and economical solution. The quality and purity of the chemical products are ensured with magnetic filtration technology.
Beverage and Food Industry:
In Food processing plants and units, metal materials are removed with the introduction of Magnetic filtration Technology by considering and complying with the Food safety standards and regulations. The application of magnetic filtration technology in the meat processing, confectionery, and dairy industries is very critical.
Pharmaceutical industry:
In the Medical Field, impurities like ferrous particles from drugs and medicines are removed by the Magnetic Filtration Technology. The quality and safety of the medicines and drugs are improved and integrity is maintained by preventing them from impurities and contamination.
The importance and adaptability of the magnetic filtration system are highlighted by the diverse applications in different industries.
Tubular Magnetic Rod Filter
In the Tubular Magnetic Rod Filter system, tube consisting of cylindrical magnetic rods and widely used for filtration of slurry or liquid type materials. The fluid or liquid containing the ferromagnetic materials is passed through this tubular magnetic Rod Filter, the magnetic rods attract and capture the ferromagnetic particles and liquids are clean and contaminant free is ensured.
Magnetic Separation System
The larger ferromagnetic elements or flakes of metal are removed with the magnetic separation system. The materials which produced during the recycling process, particles of plastics and grains are removed with this magnetic separation system. The effective separation is ensured with the belts of strong magnetic field.
Rotary Magnetic Filter
The highly viscous materials are filtered with the help of a Rotary magnetic filter. The effective capturing of the materials is done with the contact of the material and the magnetic surface in the rotating mechanism.
There are some key factors which helpful in the selection of Magnetic filtration systems as follows:
The operational performance and efficiency of the Magnetic Filtration system are totally dependent on the type of magnet used. the commonly used magnets are Samarium Cobalt (SmCo) and Neodymium Iron Boron (NdFeB).
SmCo ( Samarium Cobalt) magnets
Due to high corrosion resistance and excellent temperature stability, these magnets are very feasible for high temperature and severe conditions.
NdFeB ( Neodymium Iron Boron) magnets
Neodymium Iron Boron magnets are very powerful magnets and due to this high magnetic strength, these magnets are very suitable for capturing and removing the fine particles in different industrial sectors.
The suitable filtration systems can be selected on the basis of the size and nature of the particles:
For Coarser particles:
The less specialized and average filtration systems are used for capturing and removing the coarser particles.
For Fine particles:
For capturing and removing the fine particles , the high strength and precision quality magnetic filtration systems are used.
The selection of the magnetic filtration systems is also based on the operation environment. The suitable filtration system should have the following properties:
The magnets used in the filtration systems should have high corrosion resistance against the wet and humid environmental conditions.
The suitable magnets for magnetic filtration system should have high temperature resistance or stability. So that performance and effectiveness of the system cannot be affected.
The most durable and effective magnetic filtration systems can be selected on the basis of the above described key factors.
The advantages of Magnetic filtration systems are as follows:
For achieving high capture rate for the ferromagnetic impurities or contaminations, the magnetic filtration systems are used. The fine particles are easily and effectively captured with the magnetic filtration which is not possible with convention filtration systems. The overall performance of the system is improved with the higher output for the cleaning of gases, slurries and liquid materials. The micro sized particles are captured effectively and efficiently with the magnetic filtration system in the pharmaceuticals, chemical and manufacturing industries.
The chemicals or disposable filter medium are not used in the magnetic filtration systems so these are eco-friendly and sustainable solutions. The cleaning of the magnetic filters is done easily and these filters are reused so this technology provides a sustainable solution. The magnetic filtration systems are safe and non-toxic and can be used in the atmosphere where these factors are considered like pharmaceuticals, food processing and water treatment plants.
The maintenance and wear and tear costs of the equipment are reduced with this technology and it is cost effective solution for the capturing the ferromagnetic particles from the liquid, slurries and gas materials. By removal of the particles, the machineries, pumps and pipes remain safe from the damage and other corrosion effects. The life of the industrial machineries and components is increased and less maintenance cost is incurred for the repair and maintenance. The cost of the disposable filters and chemicals is reduced because the filters of the magnetic technology can be reused after cleaning and service.
Magnetic filter technology is a superior and reliable solution for capturing of ferromagnetic materials and providing a clean liquid or slurry with its high operational effectiveness, eco-friendly and cost effective property.
Advantages of our magnetic Filtration systems:
High performance magnetic materials:
The Neodymium Iron Boron (NdFeB) and Samarium Cobalt (SmCo) type high performance magnetic materials are used in the magnetic filtration system so provide higher magnetic strength and effective filtration. The finest ferromagnetic materials are captured with the magnetic filtration systems.
Customized solution:
The different type of magnetic filtration systems are required for different type of applications like industries and factories. And in most of the applications, tailored or customized magnetic filtration systems are required. The tailored and customized solutions according to the requirements of the users or clients are provided by our team.
Professional after sales support:
For longer life and stable operation of the magnetic filtration system, our experienced and dedicated team is available 24/7 with comprehensive after sales services. We are very committed to provide installation services as well as the maintenance and troubleshooting services for magnetic filtration systems.
The durable, efficient and customized magnetic filtrations systems according to the needs of the customer are provided by our team equipped with advanced technology and extraordinary customer support.
Always feel free to contact us any time for technical support and information. Our team is always ready for your queries and guidance for magnetic filtration system.
We are a highly innovative magnetic solution provider and pride ourselves on being a competitive high-tech enterprise.