Quenched Magnetic Powder

The properties of permanent magnets and magnetic powder generally, include a Rare-Earth metal, as well as Iron (Fe) and Boron (B). More commonly used rare-earth metal is Neodymium (Nd). These materials are derived from the strong magnetocrystalline anisotropy and high saturation magnetization of the compound RE2Fe14B1.

Newland Magnetic powders, quench magnet powder, NdFeB powder, ferrite powder, spun NdFeB powder are based upon Nd-Fe-B alloy compositions that are quickly solidified from their molten state at high cooling rates. This rapid solidification results in a material that has a precise grain structure. Due to the small grain size, these materials are magnetically isotropic. Unlike the very fine, anisotropic powders that are used to manufacture sintered NdFeB magnets, Newland’s powder is stable against oxidation-forced demagnetization.

This makes Newland powders easily ready for making bonded permanent magnets. We make our powders using a process known as “Jet Casting”. It involves melting an ingot of Nd-Fe-B, and then shooting the metal under high pressure onto the surface of a rotating metal wheel that is kept at cool temperatures while the molten metal is cooled. The material solidifies into a small metal ribbon that is about 35 µm (micrometers) thick and 1-3 mm wide. By controlling variables such as the flow rate of the metal, the wheels rotating speed, the cooling rate; we can achieve optimum magnetic properties.

 

The gathered ribbon is milled into a platelet, which is treated with heat to achieve desired magnetic properties. We even use another process that allows for rapid solidification, and still gives the fine, spherical NdFeB powders. Much like a centrifuge, it is known as “spinning-cup atomization”. The molten metal is ejected into the surface of a rapidly spinning cup. As it leaves the rim of the spinning cup, the metal forms droplets that form into very small spheres, solidifying during flight. The powder is collected and then treated with heat to get the desired magnetic properties.

 

The product range of our magnets covers five kinds of magnetic powder, and all kind of bonded magnets. They can be used in the automobile industry, office automation, electric toys and magnetic curing products,etc. because they have high quality and high strength and they can be made into complicated shapes.

The Types Of Magnetic Powders We Can Offer Are:

The product range of our magnets covers three kinds of magnetic powder, and all kind of bonded magnets. They can be used in the automobile industry, office automation,  electric toys and magnetic curing products,etc. because they have high quality and high strength and they can be made into complicated shapes. 

 

The types of magnetic powders we can offer are:

– Bonded neodymium magnetic powder

– Neodymium powder with adhesive

– Magnetic Plastic Particles

Bonded neodymium magnetic powder

Bonded neodymium magnetic powder is a kind of powder material commonly used in the preparation of magnetic materials, and its main components include neodymium-iron-boron (NdFeB) magnetic powder and binder. Bonded Nd magnetic powder is usually made of fine NdFeB magnetic powder particles mixed with binder and processed through molding, pressing and sintering. The bonded NdFeB magnetic powder is characterized by strong magnetic properties, strong bonding and good molding properties, and is widely used in the preparation of various magnetic parts.

Parameter table of magnetic properties of bonded NdFeB magnetic powder products

Grade

 Magnetic Performance Parameters

 

Br

Hcb

Hcj

BH(max)

Temp

 

T

KGs

KA/m

KOe

KA/m

KOe

KJ/m3

MGOe

ZRK-B-16M

0.87-0.92

8.7-9.2

475-555

6.0-7.0

710-800

9.0-10.0

124-132

15.5-16.5

120-160

ZRK-B-15M

0.84-0.90

8.4-9.0

460-540

5.8-6.8

700-784

8.5-9.5

118-123

14.8-15.4

120-150

ZRK-B-13M

0.80-0.84

8.0-8.4

440-520

5.5-6.5

680-760

8.5-9.5

101-105

12.8-13.3

120-150

ZRK-B-12M

0.77-0.81

7.7-8.1

440-520

5.5-6.5

616-696

7.7-8.7

95-99

11.9-12.4

120-150

ZRK-B-11M

0.76-0.80

7.6-8.0

400-480

5.0-6.0

600-680

7.5-8.5

88-93

11.0-11.3

100-120

ZRK-B-10M

0.73-0.80

7.3-8.0

360-440

4.5-5.5

530-620

6.8-7.8

80-84

10-10.3

100-120

ZRK-B-9M

0.70-0.80

7.0-8.0

360-440

4.5-5.5

530-620

6.8-7.8

71-76

9.0-9.6

90-110

ZRK-B-8M

0.70-0.80

7.0-8.0

320-400

4.0-5.0

435-515

5.5-6.5

61-67

7.8-8.4

80-100

ZRK-H-15M

0.88-0.93

8.8-9.3

456-504

5.7-6.3

544-624

6.8-7.8

118-123

14.8-15.4

120-150

ZRK-A-14M

0.81-0.87

8.1-8.7

480-560

6.0-7.0

944-1024

11.8-12.8

110-115

13.8-14.4

140-180

ZRK-A-11M

0.73-0.79

7.3-7.9

464-512

5.8-6.4

1000-1120

12.5-14.0

92-95

11.4-11.8

120-150

ZRK-ES-8M

0.97-1.03

9.7-10.3

184-240

2.3-3.0

200-280

2.5-3.5

63-66

7.9-8.2

90-110

Neodymium powder with adhesive

EP series NdFeB adhesive mixing powder instructions for use:

1. EP series products have lumps, which is a normal phenomenon, it is recommended to sieve before use.

2. Due to the different equipment and products, the following curing conditions are for reference only.

  • · Curing temperature: 175-180 ℃ (equalized temperature in the oven)
  • · Curing time: 40-60 minutes (after the product is put into the oven, after 5 minutes, start timing time)

EP Series (NdFeB+Epoxy Resin) NdFeB Magnetic Characteristics Parameter Table

Grade

 Magnetic Performance Parameters

 

Br

Hcb

Hcj

BH(max)

Temp

 

T

KGs

KA/m

KOe

KA/m

KOe

KJ/m3

MGOe

B-16EP

0.67-0.72

6.7-7.2

412-490

5.2-6.2

713-792

9.0-10.0

81-84

10.3-10.7

120-160

B-15EP

0.65-0.70

6.5-7.0

410-475

5.0-6.0

673-752

8.5-9.5

76-80

9.7-10.1

120-150

B-13EP

0.62-0.65

6.2-6.5

365-443

4.6-5.6

635-712

8.0-9.0

68-72

8.8-9.1

120-150

B-12EP

0.60-0.64

6.0-6.4

348-428

4.4-5.4

554-675

7.0-8.5

65-68

8.2-8.6

120-150

B-11EP

0.59-0.63

5.9-6.3

330-410

4.2-5.2

554-635

7.0-8.0

60-64

7.6-8.0

100-120

B-10EP

0.58-0.62

5.8-6.2

320-400

4.0-5.0

554-635

7.0-8.0

55-58

7.0-7.4

100-120

B-9EP

0.56-0.61

5.6-6.1

300-380

3.8-4.8

515-600

6.5-7.5

51-54

6.4-6.8

90-110

B-8EP

0.56-0.60

5.6-6.0

285-360

3.6-4.6

435-515

5.5-6.5

45-50

5.8-6.2

80-100

H-15EP

0.68-0.73

6.8-7.3

400-440

5.0-5.5

544-624

6.8-7.8

77-81

9.7-10.2

120-150

A-14EP

0.64-0.68

6.4-6.8

440-488

5.5-6.1

920-1000

11.5-12.5

74-76

9.3-9.6

120-160

A-11EP

0.59-0.64

5.9-6.4

392-440

4.9-5.5

960-1080

12.0-13.5

59-62

7.4-7.6

120-150

ES-8EP

0.80-0.90

8.0-9.0

160-240

2.0-3.0

200-280

2.5-3.5

55-58

6.9-7.2

90-110

Magnetic Plastic Particles

PA12 series NdFeB granule material use instructions:(Granule material needs to be dried before use, due to the different equipment and products, the following conditions are for reference only.)

1. Drying temperature: 80-110 ℃; drying time: 2-8 hours.

2. Mold temperature and barrel temperature for injection molding products:

  • · Mould temperature: 60-80°C
  • · Mold temperature: 60-80℃ -Cylinder temperature:

Area

H4

H3

H2

H1

Temperature

190℃

220℃

230℃

220℃

PA1 2 Series NdFeB Granules Magnetic Characteristics Table

GradePA0709PA0608PA0508
PropertyTest MethodParameterUnitPA12PA12PA12
Magnetic PerformanceASTM-A977Br(mT)540~600510~560490~530
(Gs)5400~60005100~56004900~5300
Hcb(KA/m)≥360≥340≥303
(Oe)≥4500≥4300≥3800
Hcj(KA/m)≥680≥640≥600
(Oe)≥8500≥8000≥7500
(BH)max(KJ/m3)54.4~58.446.4~50.442~46
(MGOe)6.8~7.35.8~6.35.3~5.8
Physical CharacteristicsASTM-D792Mold Density(g/cm3)5.20~5.355.10~5.305.00~5.25
ASTM-D1238MFR(g/10min) 230˚C*5kg450500500
ASTM-D570Moisture(ppm)353535
ASTM-D790Bending Strength(Mpa)110110110
ASTM-D638Tensile Strength(Mpa)606060
ASTM-D256Impact Strength(KJ/m3)131313
ASTM-D955Shrinkage(%)0.40.40.4
ASTM-D648Deformation Temp(˚C)130130130
ISO11359Linear Expansion(1/˚C)3.50E-053.50E-053.50E-05

PPS series NdFeB granule material use instructions:(Granule material needs to be dried before use, due to the different equipment and products, the following conditions are for reference only.)

1. Drying temperature 100-120 ℃; drying time: 2-8 hours.

2. Mold temperature and barrel temperature for injection molding products:

  • · Mold temperature: 140±10°C
  • · Mold temperature: 140±10℃ -Cylinder temperature:

Area

H4

H3

H2

H1

Temperature

285℃

295℃

305℃

315℃

PPS Series NdFeB Granules Magnetic Characteristics Table

PropertyTest MethodParameterUnitPPSPPSPPS
Magnetic PerformanceASTM-A977Br(mT)500-550520~570480-530
(Gs)5000-55005200~57004800-5300
Hcb(KA/m)≥360≥340≥340
(Oe)≥4500≥4300≥4300
Hcj(KA/m)≥880≥640≥640
(Oe)≥11000≥8000≥8000
(BH)max(KJ/m3)45.6-50.446.4-51.240.0-44.8
(MGOe)5.7~6.35.8~6.45.0~5.6
Physical CharacteristicsASTM-D792Mold Density(g/cm3)5.20~5.405.20~5.405.10~5.30
ASTM-D1238MFR(g/10min) 330˚C*5kg767585
ASTM-D570Moisture(ppm)151515
ASTM-D790Bending Strength(Mpa)8585100
ASTM-D638Tensile Strength(Mpa)606070
ASTM-D256Impact Strength(KJ/m3)8811
ASTM-D955Shrinkage(%)0.20.20.2
ASTM-D648Deformation Temp(˚C)230230230
ISO11359Linear Expansion(1/˚C)1.30E-051.30E-051.70E-05

Production process:

1. Alloy melting

According to the customer’s demand to choose the right composition for vacuum melting into alloy ingot or alloy sheet.

2. Rapid Stripping

According to the process requirements for fast quenching and stripping to achieve stable quality products.

3. Granularity Crushing

Provide suitable particle size and reasonable ratio of particle size according to customer’s requirement.

4. Inspection and shipment

A series of standardized tests such as magnetic properties, physical properties, etc. to ensure the quality of the products.

Quality Assurance:

Rich production experience – Specialized in the production and research of NdFeB magnetic powder.

 

Professional design and R&D capability – can be customized according to customers’ requirements.

 

Standardized management system-ISO9001, ISO14001 and other systems to ensure product quality.

 

Advanced testing equipment-Equipped with complete testing equipment to meet the different needs of the products.

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We also support OEM/ODM, and we have strong R&D department to help your artwork or ideas implement.

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